Our Capabilities

Built for Scale, Crafted by Hand

Every rug at Knotex passes through the hands of master artisans whose craft has been refined over generations. We combine inherited techniques with rigorous modern quality control to deliver consistency at scale.

The Process

From Concept to Container

Knotex Rugs Pvt. Ltd. is a modern continuation of a century-old weaving heritage rooted in Bhadohi — India’s rug capital. 

Raw Materials Selection

Premium fibres such as wool, viscose, bamboo silk, polyester, and blends are sourced and inspected for purity and strength.

Design Studio

Expert designers create detailed patterns, CAD layouts, colour palettes, and weaving maps.

Dyeing Lab

Colour formulation, testing, and sample shade matching are performed with precision.

Wool Dyeing

Fibres are dyed in controlled dyeing chambers for uniform colour penetration.

Wool Drying After Dyeing

Dyed yarns are dried naturally or through heat-controlled drying systems to maintain fibre integrity.

Weaving / Tufting

Depending on the carpet type Hand Tufted, Hand Knotted, Hand Woven, Handloom, or Machine Made skilled artisans or advanced machines bring the design to life.

Latex Coating

A strong latex backing is applied for stability, anti-slip strength, and long-term durability.

Latex Drying

Carpets move into drying chambers to cure the latex properly.

Shearing

Surface is trimmed to achieve an even height, silky texture, and premium finishing.

Carving & Finishing

Skilled artisans hand-carve the design details, followed by edge finishing and final grooming.

Packing & Ready for Dispatch

Each carpet is inspected, labelled, wrapped, and securely packed for international shipping.

Container Loading / Stuffing

Products are loaded into containers following export standards to ensure safe transportation.

Design Studio

Expert designers create detailed patterns, CAD layouts, colour palettes, and weaving maps.

Wool Dyeing

Fibres are dyed in controlled dyeing chambers for uniform colour penetration.

Weaving / Tufting

Depending on the carpet type Hand Tufted, Hand Knotted, Hand Woven, Handloom, or Machine Made skilled artisans or advanced machines bring the design to life.

Latex Drying

Carpets move into drying chambers to cure the latex properly.

Carving & Finishing

Skilled artisans hand-carve the design details, followed by edge finishing and final grooming.

Container Loading / Stuffing

Products are loaded into containers following export standards to ensure safe transportation.

The Process

Carpet Production Process